5 Benefits of Using Filler Masterbatch for Tarpaulin Products Manufacturing

Tarpaulin products integrated filler masterbatch can solve both economic and environmental issues for businesses. Let’s delve into the details!

Tarpaulin products are getting huge benefits from the use of affordable filler masterbatch in the production process. This creative method helps businesses not only save production costs but also enhance products’ utility and longevity.

Plastic manufacturers can obtain more advantages from this crucial component. This article will give you a detailed insight into this topic. Follow along!

1. Tarpaulin Products Manufacturing Process Overview

the-process-of-producing-tarpaulin — The process of producing tarpaulin

Tarpaulin products are usually made through a process consisting of 7 steps:

Step 1: Raw material selection

The two most common materials for the process are HDPE (High-Density Polyethylene) and PE (Polyethylene). The former offers strength and durability, while the latter is well-known for its lightweight applications.

Step 2: Extrusion

An extruder is used to melt a polymer (HDPE or PE) at high temperatures. The molten polymer is then pushed through a circular die to make tapes or a flat die to make thin sheets, producing the desired results.

Step 3: Weaving

Extruded tapes are woven into fabric by warping and weaving them to create woven tarpaulins. The tarp’s strength and resistance to tearing are increased by the robust, flexible mesh (that is created when the weft and warp tapes are interwoven).

Step 4: Lamination

Lamination is the process of applying a layer of Polyethylene (PE) to woven cloth or sheets to increase its waterproofing and durability. The number of layers used depends on the required thickness and durability.

Step 5: Heat sealing and reinforcement

Grommets are inserted at regular intervals, and the edges of the tarp are heat-sealed to reinforce them further. The step strengthens the material and keeps it from fraying. For further strength, manufacturers can apply more layers or patches to the edges and corners.

Step 6: Quality control

Here, the tarpaulin products need to pass the visual inspection, strength testing, and UV and weather resistance testing.

Step 7: Packing

The final products will be packed and prepared for delivery.

2. Why Should Manufacturers Add Filler Masterbatch to Tarpaulin Products?

Tarpaulin is a low-cost, water-resistant fabric that is used globally for various purposes. It’s used extensively to protect items from damaging weather elements, such as sunlight, rain, snow, and dust. For example, the material is utilized in the construction and camping tent sectors to cover agricultural warehouses and other structures.

example-of-tarpaulin-in-agriculture — Example of tarpaulin products in agriculture

The demand for tarpaulin products is growing, especially as a result of infrastructure expansion and urbanization. It’s a favorite material in agriculture, sports, transportation, tents, buildings, automotive, and military.

Technological developments help improve tarpaulin material properties such as durability and water resistance. One of the methods to gain tarp quality improvement is to add filler masterbatch during the production process. This concentrated filler mixture combines talc or calcium carbonate with a polymer carrier, bringing a lot of benefits to manufacturers and end users.

3. 5+ Benefits of Using Filler Masterbatch for Tarpaulin Products Manufacturing

Filler masterbatch benefits tarpaulin product manufacturers in various aspects:

Cost Reduction

Manufacturers can save a lot of money on raw materials by substituting cost-effective fillers for expensive polymers (without sacrificing the quality). For example, Polyethylene costs approximately $1100 per ton, while the price of calcium carbonate masterbatch is about $300 per ton. Many tarpaulin manufacturers replace some portions of polypropylene resin with PP based calcium carbonate masterbatch. In turn, it results in reduced production costs, increasing the end product’s marketability.

Enhanced Durability and Strength

Filler masterbatch allows manufacturers to achieve tarp durability enhancement. For example, calcium carbonate masterbatch is known for its improved stiffness and impact resistance. Thus, using it can help final products have a longer lifespan, fewer replacements, and lower related expenses.

Improved Properties of Tarpaulin

Masterbatch for tarpaulin increases its resistance to weather, guaranteeing dependable outside performance. Additionally, they improve the product’s resistance to ultraviolet light, which prolongs its useful life by reducing deterioration and color fading. These tarpaulin products treated with a filler masterbatch are especially useful in agriculture, where tarpaulin is often exposed to extreme weather and environmental conditions.

tarpaulin-camping-equipment — High-quality tarpaulin camping equipment

Improved Tarpaulin Production Efficiency

Using filler masterbatch for tarpaulin can increase manufacturing efficiency, especially during the extrusion step. Smoother production runs are made possible by filler masterbatch, which enhances material flow and processing properties. Cycle times are shortened as a result, which boosts production efficiency by enabling producers to increase output and better satisfy consumer demand.

Tailored Properties and Customization

In order to achieve desired properties like opacity, texture, or flexibility, manufacturers can alter the composition of the filler masterbatch. This allows them to create tarpaulin products that are best suited for particular uses, such as construction, agriculture, or leisure. For example, in the raw material selection step, manufacturers can increase opacifying agents in the filler masterbatch to produce better blocking-light products in agricultural settings.

Environmental Considerations

Tarpaulin products with bio-based or recycled fillers support environmental sustainability. Reducing the use of virgin polymers lowers the carbon footprint overall and promotes more environmentally friendly production methods. Bio fillers can improve the tarpaulin’s biodegradability, enabling it to decompose more readily in natural settings. Therefore, it lessens the impact on ecosystems and the amount of waste that ends up in landfills over time.

4. About EuP Egypt’s Filler Masterbatch

If you’re looking for a filler masterbatch for your tarpaulin products or other applications, EuP Egypt is glad to introduce our collection. With nearly 20 years of experience, we are a trusted partner with businesses in almost 100 countries across Asia, the Middle East, Africa, and Europe.

filler-masterbatch-from-eup-egypt — Filler masterbatch from EuP Egypt

Our filler masterbatch is designed to reduce costs and increase the qualities of the final product, such as hardness, impact resistance, stability, and printability. It is ideal in the manufacturing of PVC pipes, plastic frames, blow molding, injection molding, packaging, and door production.

We offer:

Conclusion

Using filler masterbatch is an innovative solution to create durable, high-quality, and sustainable tarpaulin products. It helps companies reduce production costs while improving the items’ properties. Businesses can easily customize their formulation to meet the desired requirements.